Products

At a glance:

  1. The Industrial Control Panel (ICP 8000 IT) brings the application of the World’s most advanced industrial grade, solid-state technology, configured to maximize energy efficiency, simplify maintenance, exceed OSHA standards and have seamless interface with operator and management.

    Benefits include:
    • Reduced downtime
    • Increased productivity
    • Increased safety standards
    • Reduced energy usage
    • Reduced inventory cost
    • UL 508a Certification
    • Follows green initiatives

    Features:
    • 24-VDC power-supply redundancy providing emergency backup
    • E-stop zone indication allowing immediate identification of E-stop location
    • Oversized variable frequency drives (VFDs) on screen to minimize faults and maximize available power
    • Early warnings to operator, substantially reducing downtime
    • Motor overloads can be reset from control screen without entering control panel
    • PLC flash-card backup allows immediate recovery from a PLC failure
    • All motor data available to both operator and the control logic for intelligent PLC responses and avoidance of lost productivity
    • Modular construction allows for instant replacement of failed components
  2. The Integrated Visual Communication (IVC 2000) offers integration of IP camera technology into the ICP 8000IT control platform. This combines vision and control on one screen. Operators can monitor automation process or fill areas and make real-time adjustments remotely. Helps with Baler operator management of bunker and silo fill status. Management can monitor personnel counts and productivity. Industrial grade power over Ethernet cameras allow access to difficult locations.
  3. The Data Display Unit (DDU 2000) adds the elements of accountability to production personnel by providing real-time production detail on a large digital display in production areas. This system provides the operators and production personnel real-time production data as well as the status of faults, emergency, fire breaks and motivational statements.
  4. The Mobile Touch Panel (MTP 1000) is a battery-operated unit that sits in its charger at a typical Touch-Panel/HMI location. It provides access to all active Touch-Panel /HMI controls in a wireless format, in a hand-held unit. Operators and maintenance personnel can freely transport this industrial-grade unit throughout a plant for tasks such as troubleshooting, performance monitoring and equipment adjustments. It offers password protected “manual” control of individual components to maintenance personnel, along with fault histories, runtime and amperage readings. It can interface with existing CMMS programs. Performance adjustments for operators can be performed from the best vantage point for a piece of equipment. Allows line leaders to monitor faults, warnings and fill levels while supervising tasks away from main operator interface station.
  5. The Wireless Visual Communicator (WVC 100) is designed to offer communication between the loader and forklift operators of a MRF and the status of fill levels of bunkers and infeed, assistance request, and alarm conditions. It can also indicate baler, compactor and roll-off fill status. Bale discharge count can be notified to fork lift operators for prompt retrieval as well as dock loading status. Tight traffic areas can have warnings for equipment operators of oncoming pedestrian equipment traffic, hazardous condition when entering a specific area or fire alarm status. This system prevents “black belt” scenario of infeed lines when loader operators are multitasking. It displays in-feed-metering conveyor/ pit level statistics to the loader operator in a simple, industrial grade, wireless LED display. The WVC 100 indicates which action the operator should take depending on the color and flash status of colored light combinations.
  6. The Office Interface System (OIS 8000) is an industrial-grade computer server and operator station that brings real-time production and operation information from the plant level to a detailed operator interface and reporting system. It becomes the gateway for office LAN connectivity, multi-management access, data-base exchange remote connectivity, and video interface. The system can interface with some existing CMMS (Computer Maintenance Management Software) in use by maintenance personnel, or you can use the detailed fault history, equipment run clocks and energy-usage reporting of the OIS, allowing the manager to:
    • Optimize the performance and efficiency of the MRF
    • View and control the plant from anywhere in the world
    • Archive production data
    • Monitor in-office plant control/processes
    • Receive warning messages via mobile devices
    • View and print graphics, trends and reports (real-time and historical)
    • Integrate data from third-party devices such as weigh bridges, balers, densifiers, MSS auto-sorters, bag-openers, and logistic controllers
    • Reports can be automatically generated on a daily basis by the OIS. The OIS system is designed and customized to the needs of individual application
  7. The E MRF Systems (EMF 1000) offers plant-wide interface with and collection of, data concealed in weigh bridges, balers, densifiers, MSS auto-sorters, bag-openers and logistic controllers. This data can then be integrated with the existing information controlled, compiled and displayed with the AMRF products such as ICP, OIS, IBS, DDU, IVC, MTP. This feature adds to the future ROI through ability to meet future expansions
  8. In-Feed Belt Scale (IBS 3000) is a material weigh system specifically engineered for recycling industry conveying. It is designed to capture the real-time through-put detail of the in-bound stream of a separation process line, such as single stream, MSW, C&D, OCC. Through contoured slider pan design, custom and flow-guide installation, and 2-load cells that ignore side loading, ensure a high rate of repeatability in calibration, as well as reduction in hysteresis effects. Its low profile weigh mechanism allow application into most existing Pre-sorting Conveyors. When Integrated Into a control system such as the ICP or OIS platforms extensive communication, recording and annunciation options exist. Profibus communication offers in depth online technical support and calibration assistance.
    • Includes load cell integrator and zero speed switch
    • Turn Key mechanical/electrical Installation
    • Operates at belt speeds up to 300 ft./min
    • Through-put range of 5 tons/hr. and above
    • Automatic zero-and electronic-span calibration
    • Custom roller chain span calibration kit for verification of accuracy
    • On-board PROFIBUS DP
    • Onsite training
    • Printed manuals for scale unit, integrator, and speed sensor
  9. Out-Feed Belt Scale (OBS 2000) is a material weigh system specifically engineered for recycling industry conveying. It is designed to capture the real-time through-put detail of “out-bound” material streams in separation process lines such as Single Stream, MSW, C&D, OCC. These typically consist of trash to compactors or roll-offs and glass and fiber lines to bunkers. Its trough roller design fits well into any existing trough roller conveyor. Custom flow-guide installation, and 2-load cells that ignore side loading ensure a high rate of repeatability in calibration, as well as reduction in hysteresis effects. When integrated into a control system such as the ICP or OIS platforms extensive communication, recording and annunciation options exist. PROFIBUS communication offers in-depth online technical support and calibration assistance.
    • Includes load cell integrator and zero speed switch
    • Turn Key mechanical/electrical installation
    • Operates at belt speeds up to 300 ft./min.
    • Through-put range of 5 tons/hr. and above
    • Automatic zero-and electronic-span calibration
    • Custom roller chain span calibration kit for verification of accuracy.
    • On-board PROFIBUS DP interface card
    • Printed manuals for scale unit, integrator and speed sensor
    • Onsite training



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